University
of Maryland School of Pharmacy
Dr. Rajkumari Jashnani
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Three salts and the free base form of micronized albuterol,
with similar particle size distributions and varying solubilities, were
generated and studied as aerosols from a model dry powder inhaler (DPI)
using a twin stage impinger (TSI) under varying environmental conditions.
Albuterol adipate diethanolate (AAD) and albuterol stearate (AST) were prepared
and characterized along with albuterol (ALB) and albuterol sulfate (ASUL).
The model DPI was loaded with pure micronized drug in its various forms
and inserted into the TSI following pre-equilibration at 20, 30 or 45oC
and 30 through 95% relative humidity (RH). After a further 3 minute re-equilibration
period, drug was aerosolized by withdrawing air through the DPI at 60 L/min
for 20 seconds. Washings from the DPI and TSI were analyzed by UV spectroscopy.
Drug collected in stage 2 of the TSI was expressed as fine particle dose
(FD) or fine particle percent of either the loaded dose (FPloaded)
or the amount emitted from the DPI mouthpiece (FPemitted).
Thermal analysis showed that ALB, AAD and AST melted at 158, 182 and 116oC,
respectively. ASUL decomposed at approximately 200oC. At 22oC,
apparent solubilities in deionized water of ALB, ASUL, AAD and AST were
15.7, 250, 353 and 0.6 mg ml-1 respectively. Using a validated
rotating disk dissolution apparatus at 120 rpm, intrinsic dissolution rates
of ALB, ASUL and AAD in pH 7.4 phosphate buffer at 37oC were
1.1, 20.4 and 24.0 mg min-1cm-2, respectively. A slow
non-linear dissolution profile of AST was obtained under the same conditions
due to the formation of a stearate-rich layer on the surface. The release
rate of albuterol from AST was consistent with its possible use for sustained
release in the lung following aerosol delivery.
At 20oC and 50 %RH, 40% of the loaded dose of ALB was emitted
from DPI compared to 60-67% for the salts. FPemitted [mean (experimental
range), n=3] were 77.7 (7.3), 63.6 (4.2), 9.0 (1.8) and 55.7 (3.4) for ALB,
ASUL, AAD and AST, respectively. Emptying of the DPI was affected only in
extreme environments (high temperature and RH). Increasing RH and temperature
decreased FD, FPloaded and FPemitted of ALB and ASUL.
These results for AAD and AST were slightly reduced at higher temperatures
and humidities. While the solubilities of the various drug forms did not
correlate with FD, FPloaded and FPemitted, there is
clearly a need, in some circumstances, to define specific ranges of temperature
and humidity for use during dry powder aerosol testing and use.
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Stay in touch at rjashnani@DURAPHARM.com
University
of Maryland School of Pharmacy
Dept. of Pharmaceutical Sciences
20 N. Pine Street
Baltimore, Maryland 21201
Phone - (410)-706-3245
Fax - (410)-706-0346
Email - rdalby@rx.umaryland.edu
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